 
In The Big Bang Theory, most characters operate on a whole different intellectual level — and that’s putting it lightly. We love them, but let’s be honest: when they start talking about Schrödinger’s cat or Richard Feynman, most of us just smile and wait for the conversation to shift back to something more familiar, like the Star Wars viewing order.
It’s a credit to the show’s writers that you don’t need a degree in physics to enjoy every joke. Still, sometimes it feels like we’re missing a deeper layer of science (and we are — thanks to science consultant David Saltzberg).
That’s why one of the most relatable and underrated characters is not Penny, but her ex-boyfriend Zack Johnson, played by Brian Thomas Smith. He may have appeared in just 11 episodes, but Zack’s goofy charm and good heart made him unforgettable — proving that you don’t need to be a genius to steal the scene.
Zack Makes 11 Memorable Appearances on The Big Bang Theory

Zack first appears in Season 3’s “The Lunar Excitation” — the same episode that introduces Mayim Bialik’s Amy Farrah Fowler. He’s Penny’s date, a good-looking but not-so-bright guy who instantly fits her pattern of charming yet clueless boyfriends.
Zack is the vice president of his father’s company, which designs restaurant menus — including the Cheesecake Factory’s, where he first met Penny. When Leonard invites them to join the gang on the rooftop for a laser experiment aimed at the moon, Zack gamely tags along. His wide-eyed confusion during the “science stuff” quickly makes him both hilarious and endearing, setting the tone for all his later appearances.
Sheldon and the Gang Never Miss a Chance to Tease Zack

Zack isn’t just a little dim — he’s hilariously clueless, perfectly parodying the “all brawn, no brain” stereotype. In his debut episode, he panics that the rooftop laser experiment might “blow up the moon,” prompting Sheldon to assure him the laser is set to “stun.” Even after Leonard proudly explains that their test proves humans have left objects on the moon, Zack seems unimpressed — mostly because he’s not quite sure which “species” Leonard means.
The gang, especially Sheldon, can’t resist mocking him, and though Penny breaks up with Zack offscreen, his lovable doofus energy makes him hard to forget. Thankfully, he soon returns in Season 4’s “The Alien Parasite Hypothesis,” where he bumps into Penny, Amy, and Bernadette at a bar while dropping off laminated menus (“Makes ’em easier to clean if people throw up on ’em. Guess how I got the idea?”).
Zack plays an even bigger part in “The Justice League Recombination,” as he and Penny rekindle their relationship. Once again, the guys can’t help but tease him — with Sheldon suggesting that Zack learned about starfish from SpongeBob SquarePants. Despite the mockery, Zack’s charm and good nature make him one of the show’s most endearing side characters.
Zack’s Superman Moment Proves The Big Bang Theory at Its Best

Zack may not be the brightest member of The Big Bang Theory universe, but even he knows when he’s the butt of a joke. In “The Justice League Recombination,” he catches on that the guys are mocking him and walks off, prompting Penny to give them a well-deserved scolding. After Leonard apologizes — complete with a peace offering of Milk Duds — Zack forgives them and tags along to the comic book store.
There, he casually defends Archie Comics as being “more sophisticated” than before, and when asked to be Superman for the group’s Justice League costume, he jumps at the chance. The episode perfectly captures what makes Zack so lovable: his goofy sincerity, big heart, and willingness to join in — even when he’s out of his depth.
Zack pops up again in “The Toast Derivation,” invited by Sheldon to join his “new social group,” and later delivers one of his funniest performances in Season 7’s “The Thanksgiving Decoupling.” When Penny realizes her Vegas “fake wedding” to Zack was legally binding, she invites him over to sign annulment papers — and chaos naturally follows.
Brian Thomas Smith shines in the episode, delivering one hilarious line after another. When Penny insists they have no children, Zack deadpans, “Are you sure? ’Cause you didn’t know we were married until this morning.” Moments later, he chides Leonard with a perfectly timed, “Not cool, bro. I’m starting to think you’re not the kind of guy I want dating my wife.” It’s a scene-stealing performance that reminds viewers exactly why Zack remains one of the show’s most memorable side characters.
The Big Bang Theory’s Zack Truly Has a Heart of Gold

What makes Zack so unforgettable goes far beyond his exaggerated cluelessness. From the moment he appears, he’s genuinely likable — friendly, curious, and always interested in others, even when he doesn’t quite grasp what’s going on. Zack’s warmth feels refreshingly human in a show full of intellectual giants; he listens, he laughs, and he never judges.
Despite Sheldon’s constant teasing, Zack still shows up when invited, eager to hang out and share stories. In “The Toast Derivation,” he easily charms Kripke and Stuart with his wild anecdotes (“So, long story short, I nailed her”), treating them with the same easygoing respect he gives everyone.
While other characters on the show often look down on those they see as “less intelligent,” Zack never does. His sincerity and lack of pretension make him one of The Big Bang Theory’s most grounded and lovable characters — proof that kindness and good humor can outshine even the brightest minds.
